Real-Time OEE Monitoring System & Software for Factories

Real-time OEE is the live measurement of Overall Equipment Effectiveness across availability, performance, and quality. Instead of calculating results after a shift or week, Harmoni collects CNC machine data, operator activity, downtime reasons, labor tracking, ERP context, and quality inputs as production happens, giving leaders immediate visibility into utilization, losses, and improvement opportunities.

Harmoni calculates OEE by combining automatically collected machine status and cycle-time data with operator labor records, downtime classifications, and quality results. This connects the three OEE pillars—Availability, Performance, and Quality—to real shop floor context, so teams can see whether losses come from breakdowns, changeovers, micro-stops, material waits, operator delays, scrap, or quality holds.

Harmoni supports a broad range of CNC controls and manufacturing equipment, including Mazak, Haas, Fanuc, Heidenhain, Siemens, DMG MORI, Makino, and Fadal. Where available, it can use MTConnect-native connectivity, with adapter layers for older controls. The platform is designed to connect to existing equipment without requiring machine replacement.

Yes. Harmoni integrates with major manufacturing ERP systems including Epicor, Infor, Infor Visual, ECI JobBoss, JobBoss2, ABAS, and ODOO, with custom integrations available for legacy and on-premise systems. These integrations help push labor, production time, scrap, and quality data into ERP workflows for more accurate job costing and capacity reporting.

Harmoni helps manufacturers identify downtime while it is happening and classify the reason behind it. Common categories include changeover, breakdown, micro-stop, material wait, operator wait, and quality hold. This makes improvement work more targeted because managers can see the specific constraints affecting machine availability and production flow.

Harmoni is built to deploy in weeks rather than requiring a long, traditional BI or MES project. Implementation timing depends on machine mix, ERP environment, data requirements, and rollout scope, but the platform is designed to connect existing machines, operator workflows, and production systems without replacing core shop floor equipment.

Harmoni is designed for mid-to-large manufacturers, CNC machining operations, aerospace, defense, precision manufacturing, automotive, and healthcare manufacturing. It is especially useful for factories that need live visibility across machines, operators, jobs, quality, and ERP data instead of relying on delayed reports or manual spreadsheets.

Harmoni can support defense contractors through machine-level access control, MFA, audit logs, and a Government Cloud deployment option for organizations handling Controlled Unclassified Information. It also supports documentation workflows related to ISO 9001, AS9100, IATF 16949, ISO 13485, CMMC, and DFARS-aligned cybersecurity practices.