Precision Manufacturing Solutions for Connected Operations

Precision manufacturing solutions are connected tools and systems that help manufacturers manage highly controlled production work. They can combine machine monitoring, operator workflows, CNC program control, quality records, labor tracking, and ERP data. The goal is to reduce manual handoffs, prevent execution errors, improve traceability, and provide a current view of production performance across the shop floor.

Real-time machine monitoring captures machine status, cycle-time information, utilization, and downtime events as they occur. Instead of relying on delayed reports or manual updates, supervisors can see whether equipment is running, waiting, stopped, or experiencing a recurring loss. This makes it easier to prioritize support, investigate bottlenecks, and focus improvement work on specific causes of lost capacity.

Overall Equipment Effectiveness, or OEE, measures how effectively equipment is used through availability, performance, and quality. Tracking these three factors together helps manufacturers distinguish between lost time, slow cycles, and quality-related losses. Harmoni combines CNC machine data with operator and quality information so teams can identify downtime reasons such as changeovers, breakdowns, material waits, or quality holds.

Harmoni supports many common CNC controls and manufacturing equipment types, including Mazak, Haas, Fanuc, Heidenhain, Siemens, DMG MORI, Makino, and Fadal. It is MTConnect-native where supported and can use adapter layers for older controls. The platform is designed to connect to existing equipment, allowing manufacturers to improve visibility without replacing their machines.

Harmoni provides native integrations with Epicor, Infor, Infor Visual, ECI JobBoss, JobBoss2, ABAS, and ODOO. Custom integrations for legacy and on-premise ERP systems are also available on request. These integrations can automatically transfer labor records, machine production time, scrap, and quality data, reducing manual entry and improving job-costing and capacity-planning accuracy.

Automated program loading uses the identified job and part revision to deliver the correct CNC program, settings, offsets, and tool information to the machine. This reduces the risk of running an incorrect program or outdated revision, two common sources of costly scrap and rework. It also reduces setup uncertainty by giving operators the information required for the specific job at hand.

Yes. Digital checksheets replace paper in-process inspection forms with electronic records completed at the machine. They can capture measurements, display real-time quality trends, and create an auditable record for each job. This approach supports documentation needs associated with ISO 9001, AS9100, IATF 16949, and ISO 13485 quality programs while making inspection information easier to access and review.

Harmoni can require multi-factor authentication before sensitive jobs or programs are accessed at the machine. It records who accessed a machine, which program was used, and when access occurred. For defense manufacturers, these controls support DFARS-aligned cybersecurity practices and CMMC access-management requirements. A Government Cloud deployment option is available for organizations handling Controlled Unclassified Information.