Real-time Factory Floor Software for Manufacturers

Real-time factory floor software collects and connects production information as work occurs. Harmoni brings together live CNC machine status, cycle-time and downtime data, operator and job identification, ERP transactions, quality records, and engineering requirements. Teams can use this shared context to monitor production, identify constraints while they are happening, reduce manual updates, and make more informed operating decisions.

Harmoni connects directly to supported CNC controls and manufacturing equipment to capture live machine status, cycle times, utilization, downtime conditions, and OEE-related data. It supports Mazak, Haas, Fanuc, Heidenhain, Siemens, DMG MORI, Makino, and Fadal equipment, including MTConnect-native connections where available and adapter layers for older controls.

Yes. Harmoni offers native integrations with Epicor, Infor and Infor Visual, ECI JobBoss and JobBoss2, ABAS, and ODOO, with custom integration options for legacy and on-premise ERP systems. The platform can automatically push labor records, machine production time, scrap, and quality data into ERP workflows, reducing CSV imports and manual reconciliation.

OEE tracking measures Availability, Performance, and Quality to show how effectively equipment is being used. Harmoni automatically combines machine data with operator labor and quality information to calculate OEE and expose the reasons behind lost capacity. Teams can distinguish changeovers, breakdowns, micro-stops, material waits, operator waits, and quality holds rather than treating downtime as one general category.

Harmoni’s long-range RFID technology automatically recognizes nearby employees and jobs at the machine without keyboard entry or manual badge swipes. That identification can initiate labor tracking, surface the correct job information and work instructions, and support loading the appropriate program for the current part revision. The resulting records can improve accountability and ERP job-costing accuracy.

Yes. Automated CNC program loading uses the RFID-detected job and part revision to load the correct program, settings, offsets, and tool data. Digital work instructions can also present the corresponding setup sheets, drawings, and SOPs at the machine. Together, these controls help reduce wrong-program scrap, revision-control errors, setup uncertainty, and reliance on paper documentation.

Harmoni digital checksheets replace paper in-process inspection forms with electronic records completed at the machine. They can capture measurements, show real-time quality trends, and create an auditable record by job. These capabilities support documentation needs associated with ISO 9001, AS9100, IATF 16949, and ISO 13485 quality programs, while digital instructions can support controlled process execution.

Harmoni is designed to deploy in weeks, not through a lengthy machine-replacement project. Because the platform connects with existing supported CNC controls and ERP systems, teams can build on their current operating environment. A practical rollout typically focuses first on the relevant equipment, workflows, data connections, and workcenter use cases that will provide immediate operational visibility.