Automated OEE Tracking Platform for Manufacturers

An automated OEE tracking platform calculates Overall Equipment Effectiveness from production data rather than relying on paper logs or manual spreadsheets. Harmoni combines machine data with operator, quality, and ERP information to measure availability, performance, and quality. It also classifies production losses, helping manufacturers understand whether downtime came from a breakdown, changeover, material wait, operator wait, micro-stop, or quality hold.

Harmoni collects live data from supported CNC controls and combines it with operator labor and quality data. Availability reflects whether equipment is running when it should be, performance compares actual production against expected cycle behavior, and quality accounts for acceptable output. This connected data model gives teams a continuously updated OEE view while preserving the operational context needed to investigate losses.

Harmoni supports a broad range of CNC controls and equipment, including Mazak, Haas, Fanuc, Heidenhain, Siemens, DMG MORI, Makino, and Fadal. Where available, it uses MTConnect; adapter layers can support older controls. The platform is designed to connect to existing equipment, so manufacturers can pursue real-time monitoring and OEE visibility without a machine-replacement project.

Yes. Harmoni is designed to make downtime investigation more specific than a generic stopped-versus-running report. Teams can identify conditions such as changeovers, equipment breakdowns, micro-stops, material waits, operator waits, and quality holds. Categorizing losses helps continuous-improvement teams direct attention toward the causes with the greatest impact instead of treating all lost production time the same.

Harmoni provides native integrations with Epicor, Infor and Infor Visual, ECI JobBoss and JobBoss2, ABAS, and ODOO, with custom integration options for legacy and on-premise ERP systems. It can automatically push labor records, machine production time, scrap, and quality data into the ERP. This supports more accurate job costing, capacity planning, and reporting without manual CSV imports.

Harmoni provides role-based manufacturing dashboards for plant managers, supervisors, engineers, schedulers, and executives. Depending on the user and reporting cadence, dashboards can display live or scheduled views of OEE, machine utilization, downtime, labor productivity, job costing, scrap, quality, and on-time delivery. This gives each role access to relevant production metrics in one unified view.

Harmoni is designed to deploy in weeks, using connections to existing compatible CNC equipment rather than requiring a machine replacement initiative. Deployment scope depends on the number and types of machines, desired ERP integration, and workflows such as RFID labor tracking or digital quality records. A practical rollout can prioritize critical work centers first, then expand visibility across the operation.

Yes. Harmoni can pair OEE insight with digital checksheets that create electronic in-process inspection records and show real-time quality trends. These records can support documentation programs associated with ISO 9001, AS9100, IATF 16949, and ISO 13485. Digital work instructions also help present the correct drawings, setup sheets, SOPs, and revisions at the machine for each job.