Smarter Downtime Tracking Software for Manufacturers

Downtime tracking software records when equipment is not producing and helps teams document why. Harmoni connects to CNC and manufacturing equipment for live machine status, then adds operator, job, quality, and ERP context. This helps teams classify events such as breakdowns, changeovers, material waits, operator waits, micro-stops, and quality holds instead of relying on incomplete manual reports after the shift.

Harmoni collects real-time data directly from compatible CNC controls and manufacturing equipment to identify machine status, cycle-time activity, utilization, and downtime. It can combine that machine data with RFID employee and job identification, operator information, and ERP workflows. The result is a clearer record of when downtime occurs, what job was involved, and the operational reason behind the lost time.

Yes. Harmoni supports real-time OEE tracking across Availability, Performance, and Quality. It automatically captures relevant machine data and can combine it with labor and quality information to provide operational context. Teams can use the resulting information to identify whether performance losses stem from downtime, slow cycles, changeovers, quality issues, or other shop-floor conditions requiring improvement attention.

Harmoni supports a broad range of CNC controls and equipment, including Mazak, Haas, Fanuc, Heidenhain, Siemens, DMG MORI, Makino, and Fadal. Where available, it uses MTConnect connectivity and can support older controls through adapter layers. The platform is designed to connect with existing equipment, so manufacturers do not need to replace machines to gain machine monitoring and downtime visibility.

Harmoni provides native integrations with Epicor, Infor and Infor Visual, ECI JobBoss and JobBoss2, ABAS, and ODOO, with custom integration options for legacy and on-premise ERP systems. It can automatically send labor records, machine production time, scrap, and quality data to the ERP. This reduces manual entry and helps align actual shop-floor activity with job costing, capacity planning, and reporting.

Harmoni is designed to deploy in weeks, with no machine replacement required. Deployment scope depends on the number and types of machines, available control connectivity, ERP requirements, and the workflows a manufacturer wants to coordinate. A focused implementation can begin with machine monitoring and downtime classification, then expand to dashboards, RFID identification, digital instructions, quality records, and additional operational workflows.

Yes. Harmoni is designed as a centralized command center at the workcenter, making relevant information and workflows available where operators work. Machine status data establishes the production context, while operator activity and supporting shop-floor workflows help clarify causes such as material waits, quality holds, breakdowns, or changeovers. This creates more useful records than broad, end-of-shift downtime categories.

Downtime data shows how actual machine activity and production losses affect the time required for a job. When Harmoni combines machine production time with RFID labor tracking and ERP integration, manufacturers can reduce manual reconciliation and create a more accurate view of labor, utilization, scrap, and elapsed production time. That operational evidence supports stronger job costing, capacity planning, and improvement decisions.