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Next-Gen Factory Floor Communications System

Facial Recognition & Permissions for Highly Secured Projects

Next-Gen Factory Floor Communications System

Facial Recognition & Permissions for Highly Secured Projects

Next-Gen Factory Floor Communications System2025-05-21T08:44:57-04:00

Our Next-Gen Factory Floor Communications Allow You to Stay Connected and Streamline Operations

Harmoni’s next-gen communications empower teams with a seamless, direct communication link between operators, support staff, and management—right from their desktops to factory machines and back. Utilizing a built-in camera and microphone, Harmoni allows communications between workstations. This eliminates the need to leave workstations, optimizes time, and amplifies efficiency across your facility.

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Streamlined Operator & Support Communications

When machine operators, management, and support personnel are simply a click away, everyone communicates better and more efficiently.

Operators Contact Engineering

Operators can initiate video calls to engineering, right from their machine. Technical and setup questions can be answered quickly and efficiently, helping production move past technical roadblocks and eliminate potential scrapped materials.

Management Contacts Operators

As management watches real-time performance metrics from their stations, they can reach out to an individual operator to find out if they can offer support to help work through bottlenecks and issues.

Operators Contact Support

Operators can contact other support personnel, such as maintenance or quality, to help overcome challenges at their machines and workstations.

Maximize Efficiency with Real-Time Connectivity

With the ability for both operators and desktop users to initiate communication, Harmoni’s next-gen communications ensure that issues are addressed precisely when they arise, keeping production running smoothly and at peak levels.

Respond to Real-Time Data in Real-Time

As soon as quality, maintenance, or performance alerts or indicators show that something needs attention, operators can communicate issues directly to support or management, preventing minor issues from becoming major disruptions.

Enhanced Problem Resolution Methods

Support teams and engineers can quickly respond to operator alerts without physically traveling to a machine or workstation, delivering solutions remotely and promptly, all while keeping your production on track.

Instant Seamless Feedback Loops

Operators can instantly share updates or insights on machine performance with management and engineers, allowing management to make data-informed decisions to improve processes, efficiency, and equipment reliability.

Unlock Time Savings and Productivity Gains

Harmoni’s next-gen communications optimizes your workflow by reducing the time spent on routine communication and travel across the factory floor:

Streamlined Task Coordination

By allowing communication at the point of need, operators and managers coordinate effectively to resolve quality or performance issues, eliminating delays.

Reduced Machine Downtime

Issues requiring machine maintenance can be reported instantly, enabling quicker responses and minimizing critical equipment downtime.

Increased Focus on Production

Operators are able to remain at their workstations, focused on jobs and ensuring maximum productivity while enabling swift transitions between tasks.

Key Benefits of Next Gen Factory Floor Communications

With Harmoni’s Next Gen Communications, your team stays focused, informed, and efficient. Operators, support staff, and management can respond to critical updates without delay, transforming how issues are identified, communicated, and resolved. It’s a powerful solution to maximize productivity, minimize downtime, and enable seamless collaboration in any manufacturing environment.

Operator Initiated Alerts

Empower operators to flag quality, maintenance, or other performance issues in real-time, ensuring immediate attention to maintain production standards.

Responsive Remote Support

Engineers and maintenance staff can troubleshoot remotely, saving time and resources while keeping communication clear and efficient.

Data-Driven Decisions

Direct, timely communication keeps management informed of on-the-ground issues, enabling proactive decision-making based on live data from the shop floor.

What is Harmoni?

Real-time Machine Monitoring, OEE, and Data Collection

Harmoni is the #1 solution for real-time machine data collection – everything from machine monitoring, real-time OEE, & labor & job data collection — all accomplished through via long-range RFID.

By connecting to your machines, operators, and shop floor systems, Harmoni acts as a powerful machine monitoring system that truly connects your entire machine shop together. By automatically detecting nearby employees and jobs, Harmoni, automates unproductive data collection and production tasks, all while eliminating potential mistakes. 

We simplify the entry of time records into ERP systems, load the correct programs for the detected part revisions, and combine machine data with transactional data to provide a holistic view of factory capacity and performance.

What is Harmoni?

Real-time Machine Monitoring, OEE, and Data Collection

Harmoni is a touch screen device that you connect to your machines that utilize long-range RFID technology to perform time and machine data collection as well as optimize operations in your machine shop by automatically detecting nearby employees and jobs. 

With this information at hand, we simplify the entry of time records into ERP systems, load the correct programs for the detected part revisions, and combine machine data with transactional data to provide a holistic view of factory capacity and performance.

Real-Time Machine Monitoring

Accurately monitor your machines and equipment in real-time from anywhere.

Interactive Work Instructions

Automatically pull up the correct work instructions, drawings, and setup sheets that are associated with your job’s RFID tags.

Manufacturing Dashboards

Harmoni’s real-time dashboards bring machine, ERP, and operator data together in one unified view—so every decision is based on the full picture, not partial reports.

RFID Employee and Job Identification

Track employee time and automatically identify the correct part, program, and work instructions.

Automated Program Loading

Improve setup times and eliminate costly mistakes by loading programs, settings, and offsets by RFID.

Digital Quality Checksheets

Operators can track measurements digitally and observe trends in order to monitor quality trends in real time.

Multifactor Machine Authentication

Multifactor authentication for machine security empowers factories to enforce unparalleled access control and robust data security right at the machine.

Next Gen Shop Communications

Initiate calls to or from devices to provide engineering, maintenance, and management support without ever leaving the work center.

Overall Equipment Effectiveness

Harmoni works hand-in-hand with your ERP system to provide powerful insights into your manufacturing productivity, production lines, and overall equipment effectiveness.

Visual Factory

A vivid, high-intensity indicator light that communicates real-time overall equipment effectiveness (OEE) conditions to operators and managers, helping to promote productivity efficiency and lean manufacturing initiatives.

Recent Shop Floor Communications News and Articles

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