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Metal Fabrication

Metal Fabrication

Coordinate Every Operation with Confidence

Every handoff is a chance for context to get lost.

Fabricated metals manufacturers manage complex production environments where cutting, forming, machining, welding, finishing, assembly, and inspection all need to work together seamlessly. Meeting customer expectations requires more than efficient machines—it requires complete visibility, standardized execution, and accurate production data across every operation.

Harmoni’s Factory Orchestration platform connects your ERP, production equipment, operators, quality processes, and digital work instructions into a single operational layer that coordinates production in real time. The result is greater visibility, improved quality, and more predictable production from raw material through final shipment

The Disconnect Between Planning and Production

Your ERP knows what should be happening.

Your production equipment knows what’s actually running.

Your operators know where work is waiting.

Your quality team knows where issues are occurring.

Unfortunately, those systems often operate independently.

The result is production delays, inconsistent execution, inaccurate labor reporting, manual documentation, and supervisors spending more time gathering information than improving production.

Harmoni closes that gap by orchestrating people, machines, production workflows, and enterprise systems into one connected manufacturing operation.

Real-Time Production Visibility

Manufacturing leaders need immediate visibility into production, not yesterday’s reports.

Harmoni provides live dashboards showing work-in-progress, production status, machine utilization, labor activity, bottlenecks, and work center performance across the entire facility. Visual Factory displays make it easy to identify where production is on schedule, where delays are developing, and where resources should be focused.

Supervisors can respond to issues as they happen, improving throughput and delivery performance.

Automated Documentation and Audit Readiness

Paper documentation slows production and creates unnecessary risk.

Harmoni digitizes work instructions, inspections, production checklists, operator approvals, and process records while automatically capturing timestamps, operator activity, production data, and electronic approvals throughout manufacturing.

Whether preparing for customer audits or supporting ISO 9001, ISO 13485, or AS9100 compliance, manufacturers have complete production documentation available immediately.

Built-In Quality Control

Quality should be part of the production process, not something inspected afterward.

Harmoni integrates inspections, measurements, first-article verification, and quality checkpoints directly into production workflows. Operators complete required validations before advancing to the next operation, while out-of-spec conditions automatically trigger alerts, approvals, or corrective workflows.

By preventing quality issues instead of simply detecting them, manufacturers reduce scrap, minimize rework, and improve first-pass yield.

Controlled Production Execution

Every operation should be performed using the latest approved information.

Harmoni automatically delivers current work instructions, setup documentation, drawings, CNC programs (where applicable), tooling requirements, inspection criteria, and engineering revisions to the appropriate workstation. Version control ensures obsolete documentation is removed immediately while changes are tracked through complete digital revision histories.

Manufacturers reduce production errors while maintaining complete traceability throughout fabrication.

Automated Labor Tracking and Job Costing

Understanding profitability starts with accurate production data.

Using RFID, barcode scanning, or automated operator identification, Harmoni records labor activity throughout production and associates it with the correct job, operation, and work center. Labor transactions automatically synchronize with your ERP, improving job costing, scheduling accuracy, and future quoting.

Instead of estimating labor performance, manufacturers gain reliable operational data.

Connected ERP Integration

Production shouldn’t require duplicate data entry.

Harmoni integrates with Epicor, Kinetic, Infor Visual, SyteLine, JobBOSS, SAP, Global Shop Solutions, Microsoft Dynamics 365, Odoo, and other ERP systems to synchronize production orders, labor, inventory transactions, quality records, and production status.

Planning systems and shop floor execution remain synchronized without replacing existing software investments.

RFID Tracking for Materials, Tools, and Work-in-Process

Searching for fixtures, tooling, or jobs wastes valuable production time.

Harmoni tracks tagged work-in-process, tooling, fixtures, gauges, carts, and production assets throughout the facility. Operators can quickly locate required equipment, verify the correct assets are being used, and reduce setup delays caused by missing or misplaced resources.

Every minute recovered contributes to greater throughput and higher equipment utilization.

Build a More Connected Fabrication Operation

Harmoni helps fabricated metals manufacturers improve visibility, standardize production, strengthen quality, and automate documentation by orchestrating people, machines, processes, and enterprise systems in real time. The result is greater operational control, higher productivity, and more predictable manufacturing performance across every stage of production.

What Our Customers Say About Us

Jeff McKay

Vice President
“WessDel gained 17 productive hours per employee per month while achieving the data accuracy they needed to run their shop better, resulting in an ongoing benefit of over 5X the ongoing cost of the Harmoni system.”

WessDel, Inc.

John Ribic

President
“Our nation needs to be the best in the world at manufacturing. And I think having products like Harmoni is what helps us get there.”
Rimeco

Jayme Rahz

CEO
“Once we knew about Harmoni, I really didn’t look at anything else because I already knew that what Harmoni did didn’t exist.”
Midway Swiss

Jessica Covington

Vice President, Operations
“We almost eliminated errors in part counts. When you’re working at the bleeding edge of technology, you can’t remove human error. We rely on skilled machinists, and if we can take minor decisions away, they can focus on the value they add instead of the paperwork.”
Machine Specialties, Inc.

Jonathan Horrobin

Continuous Improvement Manager
"I've been working with the Harmoni team on a pilot program, and I cannot say enough good things about the whole organization. It's such an easy group to work with and even better is the Harmoni product. Game changing!!"
Roper Pumps

Chris Van Nover

Vice President, Operations
“Harmoni gives us a higher level of accuracy around costing and financial reporting for each work center.”
Trinity Precision